This workshop repair manual is for the following Volkswagen models made between 1961-1965
- 1200 Beetle
- Beetle Karmann Ghia Convertible
- Karmann Ghia Coupe
- Karmann Ghia Convertible
PLUS BONUS
Spare Parts Catalogue for VW Beetle 1200
Everything is included in our Workshop Repair Manuals so you can
- trouble shoot and diagnose mechanical and other problems
- easy to understand step by step instructions with lots of photos and diagrams
- repair, rebuild or replace worn parts
- do your own regularly maintenance
No more greasy Workshop Manuals! Just print off the pages you need and start fixing your VW.
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Below is a list of the information contained in this Repair Manual
Engine And Clutch
- Description
- Engine Removal & Installation
- Engine Disassembly & Assembly
- Front Engine Cover Plate – Remove & Assemble
- Fan Belt – Remove, Assemble & Adjust
- Distributor & Ignition Coil - Remove & Assemble
- Fan Housing - Remove & Assemble
- Crankshaft Pulley - Remove & Assemble
- Fuel Lines - Remove & Assemble
- Manifold & Pre Heating Pipe - Remove & Assemble
- Muffler & Heater Assembly - Remove & Assemble
- Cylinder Cover Plates - Remove & Assemble
- Clutch - Remove & Assemble
- Cylinder Head Covers - Remove & Assemble
- Rocker arm Shafts - Remove & Assemble
- Cylinder Heads - Remove & Assemble
- Valves & Push Rod Tubes - Remove & Assemble
- Deflector Plates - Remove & Assemble
- Cylinders - Remove & Assemble
- Pistons - Remove & Assemble
- Oil Cooler - Remove & Assemble
- Oil Pump - Remove & Assemble
- Oil Strainer - Remove & Assemble
- Fuel Pump - Remove & Assemble
- Distributor Drive Pinion - Remove & Assemble
- Flywheel - Remove & Assemble
- Crankcase - Remove & Assemble
- Camshaft & Crankshaft - Remove & Assemble
Clutch
- General Description
- Clutch – Removal, Repair & Installation
- Clutch – Trouble Shooting
- Automatic Clutch Description
- Automatic Clutch Operation
- Automatic Clutch – Removal Disassembly, Repair, Assembly & Installation
- Control Valve – Removal & Installation
- Gearshift Lever – Cleaning & Adjusting
- Vacuum Tank – Removal & Installation
- Automatic Clutch – Trouble Shooting
Fuel System
- General Description
- Solex 28 PICT Carburetor – Description, Removal, Repair & Installation
- Solex 28 PICT - 1 Carburetor – Description, Removal, Repair & Installation
- Solex Carburetor – Trouble Shooting
- Fuel Pump - Description, Removal, Repair & Installation
- Fuel Pump – Trouble Shooting
- Fuel Tank - Removal, De Rusting & Installation
Front Axle
- General Description
- Front Axle – Removal, Disassembly, Assembly & Installation
- Brake Drums – Removal, Reconditioning & Installation
- Wheel Bearings – Removal, Replacing & Assembly
- Torsion Arm Link Pins & Bushes – Removal, Replacing and Assembly
- King Pin Bushes - Removal, Replacing and Assembly
- Springs & Shock Absorbers - Removal, Replacing and Assembly
- Torsion Arms - Removal and Assembly
Steering
- General Description
- Steering Damper - Removal, Replacing Rubbers and Assembly
- Tie Rods - Removal, Replacing and Assembly
- Steering Wheel - Removal and Installing
- Steering Gear - Removal and Installing
- Steering – Trouble Shooting
Wheel Alignment
- General Description
- Camber & King Pin – Adjustment
- Toe In & Toe Out – Adjustment
Worm & Roller Steering
- General Description
- Tie Rods - Removal, Replacing and Assembly
- Steering Gear - Removal and Installing
Rear Axle & Transmission
- General Description
- Rear Axle – Removal and Assembly
- Rear Axle – Disassembly & Assembly
- Rear Wheels Bearings – Remove, Replace & Assemble
- Rear Axle Tubes & Shafts – Remove & Install
- Transmission Cover – Remove & Install
- Differential & Transmission – Remove, Disassembly, Assembly & Installation
- Selector Forks – Adjustment
- Main Drive Shaft Oil Seal – Remove, Replace & Install
- Drive Pinion – Disassembly, Recondition & Assemble
- Main Drive Shaft - Disassembly, Recondition & Assemble
- Differential - Disassembly, Recondition & Assemble
Rear Suspension
- General Description
- Spring Plates & Torsion Bars – Remove, Replace & Install
- Shock Absorbers – Remove, Replace & Install
- Rear Wheel Track & Alignment – Adjustment
Brakes
- General Description
- Master Cylinder – Removal, Reconditioning & Installation
- Brake Hoses – Remove, Replace & Install
- Front Brake Shoes - Remove, Replace & Install
- Front Wheel Cylinders - Removal, Reconditioning & Installation
- Disc Brakes Pads - Remove, Replace & Install
- Brake Caliper – Remove, Repair & Install
- Rear Brake Shoes - Remove, Replace & Install
- Rear Wheel Cylinders - Removal, Reconditioning & Installation
- Hand Brake Lever – Remove & Install
- Hand Brake Cable – Remove, Replace & Install
- Filling, Bleeding & Adjusting Brakes
- Brake System – Trouble Shooting
Wheels
- General Description
- Hub Cap Retaining Springs – Remove, Replace & Install
Lubrication & Maintenance
- General Description
- Lubricants & Specifications
- Lubrication Chart
- Maintenance Chart
Technical Data
- Technical Data – August 1960 – July 1965
- Tolerances & Wear Limits
Electrical System
- General Description
- Wiring Diagrams
- Generator - Removal, Reconditioning & Installation
- Generator – Trouble Shooting
- Starter Motor - Removal, Reconditioning & Installation
- Starter Motor – Trouble Shooting
- Distributor – Maintenance
- Distributor Points – Remove, Replace & Adjust
- Distributor – Remove Disassembly, Assembly & Replace
- Lightening System – Bulb Replacement & Adjustment
- Windshield Wiper Motor – Remove & Replace
- Windshield Wiper Motor – Trouble Shooting
- Windshield Wiper – Troubles, Causes & Remedies
- Electric Horn – Removal, Repair & Install
- Electric Horn Ring – Removal & Install
- Speedo Meter Cable – Remove & Replace
Frame
- General Description
- Frame – Removal & Installation
- Peddle Assembly (LHD, RHD) – Removal & Installation
Body
- Body Sedan - Dismantle, Replacement & Assembly
- Body Convertible - Dismantle, Replacement & Assembly
- Body Karmann Ghia Coupe - Dismantle, Replacement & Assembly
- Body Karmann Ghia Convertible - Dismantle, Replacement & Assembly
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